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Topic: Gordon the Golf (8v GTi 1989) (Read 24666 times) previous topic - next topic


Re: Gordon the Golf (8v GTi 1989)

Reply #47
That looks awesome!
Hope I can get mine to that condition.
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Re: Gordon the Golf (8v GTi 1989)

Reply #48
Thank you @Eddypeck and @Monkey there has been a lot of sand blasting, rubbing down, rust conversion, plating and painting gone on.  My objective is to fix it for the foreseeable so I will only have to do routine servicing in the future.

Honk, honk


Boiling caustic soda did a job here


New paint reacted with old but you can't see it so it's going back on the car

Re: Gordon the Golf (8v GTi 1989)

Reply #49
Did you refurbish the oil cooler too? You know they're pretty cheap to buy new?
Also, they're prone to failure, that makes it look like your head gasket has gone.
I highly recommend changing it out while you have everything apart.
BTW, love the finish on the rocker cover!
Mk2 Driver
Mk2 Silver 8v
Corrado G60 Turbo
Mk2 Red 8v
Mk2 Grey 16v
Mk2 BBM ABF
Bora 20vt
Mk2 Green VR6
Mk2 Green ABF
Mk2 BBM 20vt
3.2 TT Roadster
Mk2 Red 16v
225 TT Coup
3.2 TT Coup
Mk4 Anniversary
Mk7 Red GTI Performance
Mk2 Red GTI Restoration

Mk2 BBM R32
911 Carrera 4S

Re: Gordon the Golf (8v GTi 1989)

Reply #50
Did you refurbish the oil cooler too? You know they're pretty cheap to buy new?
Also, they're prone to failure, that makes it look like your head gasket has gone.
I highly recommend changing it out while you have everything apart.
BTW, love the finish on the rocker cover!
I did consider replacing the oil cooler. Seen reports of failures on our facebook page. Got one on order now.
The paint is satin black Smoothrite, it is fine with the temperatures. Takes about a month to fully harden though at this time of year.

Re: Gordon the Golf (8v GTi 1989)

Reply #51
Thanks for the tip, it looks great, might have to order some.
Mk2 Driver
Mk2 Silver 8v
Corrado G60 Turbo
Mk2 Red 8v
Mk2 Grey 16v
Mk2 BBM ABF
Bora 20vt
Mk2 Green VR6
Mk2 Green ABF
Mk2 BBM 20vt
3.2 TT Roadster
Mk2 Red 16v
225 TT Coup
3.2 TT Coup
Mk4 Anniversary
Mk7 Red GTI Performance
Mk2 Red GTI Restoration

Mk2 BBM R32
911 Carrera 4S

Re: Gordon the Golf (8v GTi 1989)

Reply #52
This was a rusty scratched mess.  Had to use MK3 seals; will get it back om the car unscratched before the head goes back on.





Edit 13/05/21, don't bother with the MK3 gaskets.  They do fit and will seal but they do not compress sufficiently so it is not possible to adjust the pedal position safely.  I used the old original and sealed additionally with a smear of Tiger Seal.

Re: Gordon the Golf (8v GTi 1989)

Reply #53
I like the finish on the rocker cover. I painted mine with high temp paint but it has crazed in places. I'll try painting with some smoothrite.
I refinished my servo when I had the head off a couple of years ago and I notice its looking a bit tired tucked away from any protecting spatters of oil! Time for some clear Bilt Hambler.
1991 Tornado Red BB 8v GTI Moredoor
2008 Skoda Octy Scout aka dirty diesel

Re: Gordon the Golf (8v GTi 1989)

Reply #54
I like the finish on the rocker cover. I painted mine with high temp paint but it has crazed in places. I'll try painting with some smoothrite.
I refinished my servo when I had the head off a couple of years ago and I notice its looking a bit tired tucked away from any protecting spatters of oil! Time for some clear Bilt Hambler.
The cover was quite badly corroded when the the car was still quite new.  Rubbed it down, rust converted it, undercoated with Finnegans No1 and top coated with Smoothrite black.  It lasted over 25 years but was worn through to the primer in places and marked from repairs.  Also the gloss black wasn't authentic.
I flatted it down and refinished it with a couple of coats of Smoothrite satin black.

Re: Gordon the Golf (8v GTi 1989)

Reply #55
Splits and cracks repaired with black Tigerseal:


 

Re: Gordon the Golf (8v GTi 1989)

Reply #56
I assume you used smoothrite spray on the rocker cover, either that or used a good quality brush?
Gordon is going to look fantastic when you've finished.
Mine will always have that "lived-in" look. Maybe when/if I retire I'll treat him to a full restoration. Meanwhile it's preservation with a few "mods".
1991 Tornado Red BB 8v GTI Moredoor
2008 Skoda Octy Scout aka dirty diesel

Re: Gordon the Golf (8v GTi 1989)

Reply #57
I assume you used smoothrite spray on the rocker cover, either that or used a good quality brush?
Gordon is going to look fantastic when you've finished.
Mine will always have that "lived-in" look. Maybe when/if I retire I'll treat him to a full restoration. Meanwhile it's preservation with a few "mods".
I buy the paint in tins then thin it with standard thinners. I spray it using a cheep small spray gun. https://www.machinemart.co.uk/p/tg2-professional-touch-up-gun/
The strange thing is that Gordon will look no different. Only me and the MOT tester will be able to see the effort that has gone in. I consider the effort preservation rather than restoration.  I’m going to retake the pictures at the beginning of this thread. 7 years on the car will look the same.  

Re: Gordon the Golf (8v GTi 1989)

Reply #58
That's not true, we'll know the difference! :)
Mk2 Driver
Mk2 Silver 8v
Corrado G60 Turbo
Mk2 Red 8v
Mk2 Grey 16v
Mk2 BBM ABF
Bora 20vt
Mk2 Green VR6
Mk2 Green ABF
Mk2 BBM 20vt
3.2 TT Roadster
Mk2 Red 16v
225 TT Coup
3.2 TT Coup
Mk4 Anniversary
Mk7 Red GTI Performance
Mk2 Red GTI Restoration

Mk2 BBM R32
911 Carrera 4S

Re: Gordon the Golf (8v GTi 1989)

Reply #59
Struts rust converted, painted, plated and ready as soon as the car has some minor rust spots sorted.